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Machine tool maintenance by dry ice blasting

Cryoblaster® understands how critical preventive maintenance is to ensure the longevity of industrial tooling.

Taken from the section dry ice blasting applications, discover in this article and video all the benefits of machine tool maintenance through dry ice blasting.

Preventive action on tooling: an industrial responsibility

La fill the pneumatic oil reservoir (approximately [[NUM]] ml) every [[NUM]] hours of use. of machine tools by trained technicians, reduces equipment failures caused by wear and tear, but also production downtime. The maintenance operations on production tools, beyond the mere fact that they are mandatory, allow you to:

- ensure optimal performanceof your equipment: regular maintenance should be applied, even if your production tools have complex geometric surfaces, such as the pipes in a hydraulic system.

- detect leaks on pneumatic et hydraulic fouled components

- ensure corrective maintenance

However, maintenance tasks preventive, such as cleaning for better inspection, discourage many technicians. After all, putting your hands on an engine covered with a thick layer of adhesive or flour mixed with grease is hardly pleasant… Multiply that by all the equipment in your machine park and you end up with a maintenance team on edge!

Preventive cleaning action on tooling is the responsibility of industrial operators and maintenance managers.

At Cryoblaster®, we chose to develop dry ice blasting cleaning equipment: simple to use, easy to deploy, for straightforward and safe cleaning on any type of surface and extremely (e.g., aluminum gravity foundry mold)., both to purchase and to use.

A single clean surface session with a Cryoblaster® dry ice blaster allows you to quickly detect equipment failures (such as hydraulic leaks), to order only the spare parts you actually need, ensuring timely repairs.

Whether it's new machines, high-precision equipment, used machines, or special-purpose machinery, machine tool maintenance through dry ice blasting is the 21st-century !

Equipment maintenance through dry ice blasting: how does it work?

Explanation of machine tool maintenance through dry ice blasting

The dry ice blasting technique relies on the use of dry ice.This media, called dry ice, carboglace, or carbonic snow depending on the manufacturer, is actually solid CO2.

Presented in the form of small cylinders with a diameter of 3 mm, these are placed inside a dry ice blaster.

The extreme temperature of -80°C weakens contaminants by creating a thermal differential between the surface and the pollution (1)

Propelled by compressedair from the factory's pneumatic network or a thermal compressor, it strikes surfaces at supersonic speeds (2)

Contaminant waste, removal is mixed immediatethanks to the blast generated by the passage of dry ice in gaseous form, with a ratio of . One could speak of micro-explosions. (3) and best of all, this technique often requires no disassembly. Machine tool maintenance through dry ice blasting is undoubtedly the cleaning technique best suited for industrial surfaces.

La preventive and corrective maintenance of your production equipment can be performed by:

- a maintenance technician or a mechanic,

- maintenance agent or similar position,

- maintenance supervisor or team lead under the direction of the shop manager

To see the list of advantages of dry ice blasting, readbelow.

The advantages of CO2 projection

Eco-friendly process

Extremely fast: 4 to 8 faster than traditional methods

Cost-effective process: reduces production downtime

Since dry ice is solid CO2, with absolutely no moisture, it can be used for your equipment maintenance operations, especially if your tool has metallic or components cabinets ou , plastic molds, or industrial equipment. It is ideal for maintenance operations

Furthermore, dry ice has the hardness of chalk, which means this media is because the hardness of dry ice is close to that of chalk: and respects the surfaces being treated: preventive or corrective cleaning action does not damage components, with no erosion or risks associated with sandblasting, which can cause numerous issues on a plastic injection mold for example.

Machine tool maintenance through dry ice blasting is also very fast technique : compared to : cleaning 2 X 750 linear meters of food processing conveyor chains traditional methods, especially because the process:

  • does not necessarily require equipment shutdown (except in dangerous situations),
  • requires little to no disassembly

Finally, dry ice blasting removes surface contaminants such as grease, lubricant residue, organic residue, etc. without generating additional waste beyond what is removed: the process is environmentally friendly!

The cleaning technique can be applied in the following sectors:

 

  • foundries,
  • aerospace,
  • precision engineering,
  • metallurgy,
  • screw machine products industry,
  • food and beverage processing, etc..

Application examples

  • Milling machines
  • Saws
  • Embroidery machines: textiles
  • Drilling machines
  • Machining centers
  • CNC lathes
  • Press brakes
  • Conveyors
  • Tube benders
  • Woodworking machines
  • Printing: offset rotary presses
  • Surface grinders, etc.

Industrial sector: which equipment should you choose?

Whether you need to clean milling machines, saws, industrial sewing machines, production machinery, or any other equipment, we have equipment tailored to your needs, regardless of the challenges related to surface types, buildup, etc.

Discover our range of machines by clicking on the Products tab in the Menu bar at the top of this page.

Stripping, degreasing, carbon removal and cleaning all surfaces…

Le cryogenic cleaningis the industrial cleaning solution of the future. Its applications are countless, but thefollowing applicationsare recurring.

Areas of application

Stripping ofcarbon removal et degreasingof plastic, metal surfaces...

Cleaningwaste,of dirt, contaminants or various traces

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Cleaningwaste,fuel residuesin hard-to-reach areas

Cleanlinessof conveyor belts, production platforms

Cleaning in theconstruction sector, foundries, food processing, paper industry...

Cleanlinesswaste,electrical cabinetsin a greasy or dusty atmosphere

Mold removal

Wooden frame stripping...

Restoration of vintage vehicles

Dry ice blasting machine pricing from the Cryoblaster® brand. Discover all prices in the Cryoblaster® range: small and large models, excluding taxes.

Have a question?

Contact Cryoblaster®

We are here to listen to all your inquiries: quotes, dry ice, equipment sales...

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